Hughes Bros. Aircrafters Implements Wilder Systems’ Automated Robotic Sanding System to Improve Aerospace Manufacturing Efficiency
Deployment demonstrates how advanced automation is helping aerospace manufacturers improve quality, increase production efficiency and enhance workplace safety.
DALLAS, Texas — [SEPTEMBER 3, 2026] — Wilder Systems today highlighted the successful implementation of its automated robotic sanding system at Hughes Bros. Aircrafters’ manufacturing facility in South Gate, California, demonstrating how advanced manufacturing automation is helping aerospace manufacturers improve production quality, reduce cycle times and create safer working environments.
Designed, engineered and integrated by Wilder Systems, the custom robotic sanding cell automates one of the most labor-intensive finishing processes in aircraft manufacturing while delivering the consistency and repeatability required for modern aerospace production.
The project reflects Wilder Industries’ broader mission of helping aerospace and defense manufacturers transition toward smarter, more scalable manufacturing through integrated automation and engineering expertise.
“Automation isn’t about replacing craftsmanship—it’s about giving skilled manufacturers better tools to produce exceptional results safely, consistently and at scale,” said Will Wilder, Founder & CEO of Wilder Industries. “Projects like this demonstrate how robotics can solve real production challenges while helping manufacturers improve quality, increase throughput and create a better working environment for their teams.”
Solving One of Manufacturing’s Most Demanding Processes
Surface preparation is one of the most physically demanding and variable processes in aerospace manufacturing. Manual sanding often requires repetitive motion, creates exposure to airborne particulates and can introduce inconsistencies that affect downstream finishing operations.
To address these challenges, Wilder Systems designed a robotic sanding solution featuring:
- Automated sanding paths developed from digital twin technology
- Precision robotic motion for consistent surface finishing
- Custom end-of-arm tooling with built-in compliance
- Integrated dust collection and operator safety features
- Custom workholding fixtures designed specifically for Hughes Bros.’ production requirements
The result is a manufacturing cell capable of delivering repeatable sanding quality while reducing operator fatigue and improving production efficiency.
Manufacturing Innovation Through Automation
As aerospace manufacturers face increasing production demands, many are looking for opportunities to automate repetitive processes without compromising precision or quality.
Wilder Systems works alongside customers to identify manufacturing processes that are well suited for automation while ensuring solutions integrate seamlessly into existing production environments.
Rather than approaching automation as standalone equipment, Wilder Industries focuses on designing manufacturing systems that support long-term production goals through:
- Design for Manufacturing (DFM)
- Design for Automation (DFA)
- Precision sheet metal fabrication
- Hard metal machining
- Robotic assembly
- Automated manufacturing systems
This integrated approach helps customers reduce production complexity while preparing manufacturing operations for future growth.
“Every aerospace manufacturer is under pressure to build more efficiently without sacrificing quality,” Wilder said. “Our goal is to become an extension of our customers’ manufacturing teams by developing automation solutions that solve today’s production challenges while supporting tomorrow’s growth.”
Supporting the Future of Aerospace Manufacturing
The Hughes Bros. deployment represents one example of how automation is transforming aerospace manufacturing.
As companies developing drones, autonomous systems, advanced airframes and defense technologies move toward higher production volumes, scalable manufacturing solutions will play an increasingly important role in meeting demand.
Wilder Industries continues investing in advanced manufacturing technologies that help customers transition from manual processes to integrated, automated production systems capable of supporting next-generation aerospace programs.
“Our vision is to become the automated manufacturing partner for the next generation of aerospace and defense companies,” Wilder said. “Whether we’re implementing robotic automation, supporting Design for Manufacturing, or helping customers scale production, every solution we develop is focused on building a stronger, more efficient manufacturing future.”
About Wilder Industries
Wilder Industries is an advanced manufacturing company supporting the next generation of aerospace and defense companies. The company provides integrated manufacturing solutions spanning Design for Manufacturing (DFM), Design for Automation (DFA), precision sheet metal fabrication, hard metal machining, robotic assembly and advanced automation systems.
Working with companies developing drones, autonomous systems, eVTOL aircraft, airframe structures and other advanced platforms, Wilder Industries helps customers transition efficiently from product development to scalable production while improving quality, productivity and manufacturing efficiency.
Media Contact
Ron Castro
Director Sales & Business Development | Wilder Systems Inc
Mobile: 206-953-9887
Dallas, TX
Wilder Industries